ProModul - the Modular Production System for the automated complete machining of workpieces

Economic complete machining

With the modular production system ProModul, workpieces can be changed fully automatically in the machine tool and finished in add-on modules.

Advantages at a glance

- Finished components: components can be machined completely in OP 10 and OP 20
- Increased throughput in production - economic even with small batch sizes
- Avoidance of downtimes through the automated setup
- Unlimited unmanned running time possible, since not limited by the number of pallets
- Reduced space required
- Relief for employees

Technical data

  • Installation surface- ProModul R: 1600 x 1600 mm
  • Installation surface-add-on modules:1200 x 1200 mm
  • Height: approx. 2300 mm
  • Part capacity in the drawers: 80 workpieces, 100 x 100 mm
  • Robot Control: Fanuc 10 kg Simatic

ProModul R "change"

The production module with robots for automated workpiece handling.
Feeding and removal of raw and finished parts.

ProModul D "deburring"

The production module for automated deburring of workpieces.

ProModul M "measuring"

The production module for automated measuring and quality testing of workpieces.

ProModul S "labeling"

The production module for automated labeling and marking of workpieces.

ProModul P "pressing in"

The production module for the automated pressing of function components.

ProModul E "demagnetising"

The production module for automated demagnetization of workpieces.

ProModul– the modular add-on principle

Basic module
Coupling of the ProModul R to the machine tool for automatic workpiece loading.

left or right
Any add-on module can be attached left or right to the ProModule R for further machining.
The loading and unloading of the add-on module with the workpieces are carried out by the robot of the ProModul R.

left and right
Any other add-on module can be attached to the ProModul R on the right. The loading and unloading of both add-on modules with the workpieces are carried out by the robot of the ProModul R.

Open for your Specific Requirements

Economic automation even for small batch sizes

The production system ProModul is flexible and modular. You get exactly what you need. All ProModules are coordinated and can be selected according to the task at hand.

ProModules are individually adaptable to

  • Your workpieces
  • Your machine tool
  • Your workpiece supply and removal
  • Your machining tasks (turning, milling, eroding, etc.)

Features

  • Automated handling of workpieces with gripping and gripper change
  • Roughing/finishing cycles can be completed: clamping forces can be adjusted by the power unit and control
  • Optimisation of workpiece clamping technology: mechanical, hydraulic or electrical
  • Easy to retrofit to existing machine tools
  • ProModules are mobile and can be used on various machine tool

Benefits

  • Finished components: components can be machined completely in OP 10 and OP 20
  • Increased throughput in production - economic even with small batch sizes
  • Avoidance of downtimes through the automated setup
  • Unlimited unmanned running time possible, since not limited by the number of pallets
  • Reduced space required
  • Relief for employees
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