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Valve combinations

Compact valve units to control clamping fixtures

completely assembled

can be equipped with different valves

ports: G1/4 or pipe ø8 mm
max. operating pressure: 250 .. 500 bar

Series Data sheet Technical data
C2.960
C2.960
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C2.960 Valve module combinations

 

max. operating pressure 250 bar

ports: G1/4 or pipe ø8 mm

C2.345
C2.345
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C2.345 Directional control valve combinations ND 4

 

manually operated

single and double acting

max. operating pressure 500 bar

port size: G 1/4
adm. flow rate: 8 l/min
hydraulic oil: HLP 22
angle of rotation: 90º
operating torque: 0.63 Nm

C2.954-2
C2.954-2
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C2.9545 Sequence valves ND 4

 

with check valve

max. operating pressure 500 bar

port size: G 1/4
adjustment ranges: 10..75 / 10..150 / 100..450 bar
max. flow rate: 8 l/min

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figure 1: valve module combination C2.960











































 
show
figure 2: directional control valve combination DN 4 - C2.345






 
show
figure 3: sequence valves C2.954
 

Valve module combinations C2.960 (figure 1)

Application
The valve module combination is a valve unit composed of individual modules. It is used to control complex hydraulic clamping fixtures. In order to fix safely workpieces in clamping fixtures, functions as positioning, clamping and supporting have to be effected in a determined sequence. In some applications it is required to realise the individual functions with reduced clamping pressures in order to guarantee optimum workpiece clamping.
For this purpose sequence valves and pressure reducing valves are integrated in the hydraulic clamping circuit. Therefore considerably longer lines are required for tubing as well as for drilled channels. Due to the use of valve module combination the required line length is considerably reduced, since all required control and pressure valves are directly arranged at the unit.

Description
The valve module combination consists of an input module and up to three series modules (for linkage of further modules please consult us).

In the input module the following hydraulic function elements are integrated:

  • Flow control valve with connected line filter for both inputs to reduce the flow rate and to filter the fluid
  • Pilot-operated check valve to protect the clamping circuit in the case of pressure drop e.g. due to line break.
  • Pressure reducing valve to reduce the pressure for the first control function at the fixture.
  • Two mini measuring connections to connect a pressure gauge for pressure adjustment.


The series modules are directly linked to the input module. Thereby further clamping functions can be realised.

  • The modules are equipped with the following hydraulic function elements:
  • Sequence valve to realise one or several switching sequences (connected in series in the linked arrangement)
  • Pressure reducing valve to reduce the pressure in the corresponding switching sequence.
  • Mini measuring connection to connect a pressure gauge for pressure adjustment.


In the base plates of the modules additional channels are provided which can be used as hydraulic / pneumatic channels or for the routing of electric lines. If permanent visual pressure monitoring is required, pressure gauges can be retrofitted.

Advantages

  • Reduced piping for hydraulic fixtures.
  • Simulation of the clamping sequence possible in advance.
  • Reduced surface of attack for dirt and swarf at the fixture.
  • Less contamination in the fixture due to integrated line filters
  • Reduced input flow rate due to existing flow control valves possible
  • Required space for hydraulic control can already be considered during fixture design.

Directional control valve combinations ND 4 - C2.345 (figure 2)

Single-acting versions
These directional control valve combinations are particularly suited for operating of individual clamping points in multiple clamping systems.

Double-acting versions
These valve combinations can be used to operate double-acting cylinders. A 3/2 directional control valve and an intermediate valve plate are operated by a turning knob so that the double-acting function is obtained. The design of the mounting plates allows the combination with single-acting units.

Sequence valves C2.954 (figure 3)
for pressure-dependent sequence controls
Sequence valves are used in power workholding circuits for pressure-dependent sequence control. Several sequence valves can be manifold mounted together to form a battery with only one common P-line.

 

Pressure gauges and fittings
for valve module combinations C2.960
data sheet C2.960

show
figure 1: valve module combinations C2.960














 
show
figure 2: valve module combination C2.954
 

Valve module combinations C2.960 (figure 1)
The figures show a hydraulic clamping fixture for machining of a power unit carrier for an agricultural tractor. The workpiece will be machined from four sides in a horizontal machining centre. Machining of the back of the workpiece is made from the back through the basic body.
Slide pivot clamps, universal cylinders, one work support and for ”floating clamping” of the two upper straps threaded-body cylinders with locking pistons are used as clamping elements. The hydraulic elements are controlled by the valve module combination mounted at the back.

Sequence of the clamping cycle
Step 1:
Clamping with the first slide pivot clamp against fixed datums, as well as
lateral positioning by means of an universal cylinder.
Step 2:
First sequence valve opens, work support moves against the lower side of the workpiece and is hydraulically locked.
Step 3:
Second sequence valve opens, two each oppositely arranged threaded-body cylinders with locking piston clamp both upper straps of the workpiece by ”floating clamping”. At the same time, the second slide pivot clamp clamps onto the work support.

Sequence valve combinations C2.954 (figure 2)
Hydraulic circuit diagram for a sequence control of 5 single-acting clamping cylinders.